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 COMMUNICATIONS MODUlES & SUBSySTEMS
Small Form Factor Pluggable Press-Fit Cage PL-KP2-00-000-15
Key Features
*CompatiblewithallMSAcompliantSFPtransceiversand PWBlayoutsforsingleanddoublesidedapplications *Robustonepiecedesign *PCIcompliantandsolder-downversionalsoavailable *RoHS-compliantandlead-free
Applications
* * * *
Switch and hub devices Mass storage systems interconnect Host adapter cards Enterprise switch interconnects
The unique one-piece, pluggable, press-fit cage represents one of JDSU's complementary products to the Small Form Factor Pluggable (SFP) transceivers. Optimized for use with all transceiver products complying with the SFP multisource agreement (MSA), the cage design allows for low-cost implementation using standard manufacturing processes. Its hardened spring-tempered material, plus excellent material memory characteristics, further provide for consistent transceiver mate/de-mate performance that provides for port flexibility over the life of the system.
Highlights
* Industry's most robust and sturdy cage design optimized for all SFP applications, including Fibre Channel, Gigabit Ethernet, and SONET * Supports all industry SFP transceivers, using MSA-compliant board layouts and hole sizes for single and double sided applications * Extensive compatibility testing with industry-wide MSA-based modules for interoperability in multiple vendor implementation * One piece design offers superior mechanical stability, simplifying implementation to customer PCBs * Tested for common applications and standard industry processes to allow seamless integration into manufacturing without additional equipment or requirements * Excellent material memory characteristics provide for high cage retention to PWB, reducing field failures due to cage pull up * Shorter press fit pins enable .090" PCB thickness for belly-to-belly applications
NORTH AMERICA: 800 498-JDSU (5378)
wORlDwIDE: +800 5378-JDSU
wEBSITE: www.jdsu.com
SMAll FORM FACTOR PlUggABlE PRESS-FIT CAgE
2
Features
* RoHS-compliant and lead-free * Proven SFP MSA compliant transceiver cage * Supports MSA compliant board layout and hole sizes * Tested for insertion force and retention * PCI compatible version available * Supports multiple system configurations * Belly-to-belly or dual sided boards * Robust manufacturing process * Sturdy construction * Hardened spring tempered alloy * One piece metal design * Cage retention strength of 27 lbs * Simple assembly * Utilizes common manufacturing equipment and processes * Press-fit attachment before or after soldering * 360 degree EMI contact fingers * Low emission design * FCC Class B compliant
14.61 .575
48.67 1.916
9.68 .381
The PL-KP2-00-000-15 press-fit cage accommodates all MSA-compliant SFP transceivers, and is ideally suited for application on printed wiring board (PWB) with a minimum thickness of 0.062 inches for single sided application and a minimum of .090 inches for double sided applications. The excellent material memory characteristics provide high cage retention to the PWB, resulting in fewer field failures.
SMAll FORM FACTOR PlUggABlE PRESS-FIT CAgE
Section 1 Functional Description
The press Fit Cage is designed in compliance with the Small Form Factor Pluggable (SFP) Transceiver Multisource Agreement (MSA) See Figure 1. PL-KP2-00-000-15 may be used with both the single-sided PWB layout and the double-sided PWB layout and double-sided offset PWB layout.
1.916 48.67
.575 14.61
8 PRESS FIT PINS 6 STRAIGHT PINS
PLKP20000015
.381 9.68
.381 9.68
6x .394 10.01 .084 2.13 .093 2.36 SMALL COMPLIANT PIN
.085 2.16
NOTE: UNLESS SPECIFIED, TOLERANCES ARE .005
Figure 1
Standard press-fit cage mechanical drawing (Pl-KP2-00-000-06)
The double-sided PWB layout allows for one cage on the topside of the card and one on the bottom side that is directly under the topside cage (called belly-to-belly) (See Figure 2, Figure 3 and Figure 4). The pins are staggered to avoid interference upon installation. The PWB must be a minimum of 0.090" thick for belly-to-belly applications.
Figure 2
PATENT PENDING
Belly-to-belly mounting
SMAll FORM FACTOR PlUggABlE PRESS-FIT CAgE
Figure 3
Belly-to-belly mounting
Figure 4
Belly-to-belly front view
The double-sided offset PWB layout allows for cages on both sides of the PWB, but staggered to allow more room for finger access between the units (offset bellyto-belly) (See Figure 5, Figure 6 and Figure 7). The PWB must be a minimum of 0.090" thick for offset belly-to-belly applications.
Figure 5
Offset belly-to-belly mounting
SMAll FORM FACTOR PlUggABlE PRESS-FIT CAgE
5
Figure 6
Offset belly-to-belly mounting
Figure 7
Offset belly-to-belly front view
Section 2
Installation Guide
These cages are designed to be pressed into a PWB with an insertion force of about 60 lbs total (Each of the 8 press fit pins require an approximate force of 7.5 lbs/ pin). For best installation, a solid piece of stainless steel or similar metal should be placed flat across the top surface of the cage. The fixture should not flatten the EMI springs at the front of the cage. Care should be taken not to twist or tilt the cage during the installation process. Excessive force will result in damage to the unit. A press machine similar to the MEP-6T/12T manufactured by Automated Services Group, West Palm Beach, FL would be fine for cage installation. Cage removal is very easy. Simply insert a flat metal bar or similar object into the cage assembly and lift it up off the PWB. It takes 27 lbs to remove a cage from a PWB. Actual insertion and removal force may vary depending on plating material and finished hole size.
SMAll FORM FACTOR PlUggABlE PRESS-FIT CAgE
6 Section
34.50 2X 30 A
CROSS-HATCHED AREA DENOTES COMPONENT AND TRACE KEEPOUT (EXCEPT CHASSIS GROUND)
Recommended OEM PCB Layouts
NOTES: 1. DATUM AND BASIC DIMENSIONS ESTABLISHED BY CUSTOMER. 2. PADS AND VIAS ARE CHASSIS GROUND 11 PLACES
20 3X 10 2X 7.20 2X 2.50 2X 2.50 3X 7.10 0.850.05 2 (MARKED "S") 0.1 A B C D
A A
3. THRU HOLES, PLATING OPTIONAL 4. HOLES DENOTED WITH 'A' ARE NOT REQUIRED WITH PICOLIGHT CAGES (6 PLACES) 5. ALL DIMENSIONS ARE IN MILLIMETERS
1
B
11.9 1
3.68
1.70
8.48
16.25
14.25 TYP
11.08
8.58
5.68
A A A A
B
9.60 4.80 1.70
11.93
2 TYP
2
2 10X
0.1
1.050.05 L AC
26.80
5 10 3 PLACES 41.30 42.30
9X 0.950.05 3 (MARKED "G") 0.1 L A C
THIS AREA DENOTES COMPONENT KEEP-OUT (TRACES ALLOWED)
Figure 8
Single sided board layout
10X 5
10X 3.20
G G S G
2X 0.90
G
10.93 9.60 9X 0.8
G
10.53 9X 0.8
11.93
G
G
G
G
20X 0.500.03 0.06 C D
2X 1.550.05 0.1 L C D
20.05 TYP 0.06 L C D
ALL DIMENSIONS ARE IN MILLIMETERS
Figure 9
Single sided detail layout
SMAll FORM FACTOR PlUggABlE PRESS-FIT CAgE
NOTES:
34.50 3X 30 A 2X 20 4X 10
CROSS-HATCHED AREA DENOTES COMPONENT AND TRACE KEEPOUT (EXCEPT CHASSIS GROUND)
1. DATUM AND BASIC DIMENSIONS ESTABLISHED BY CUSTOMER. 2. PADS AND VIAS ARE CHASSIS GROUND 11 PLACES 3. THRU HOLES, PLATING OPTIONAL 4. HOLES DENOTED WITH 'A' ARE NOT REQUIRED WITH PICOLIGHT CAGES (6 PLACES) 5. ALL DIMENSIONS ARE IN MILLIMETERS
2X 7.20 2X 2.50
3X 7.10 2X 2.50
1
B
2X (MARKED "S") 0.1 A B C
0.850.05 2
11.9 1
D
3.68
1.70
8.48
16.25
14.25 TYP
11.08
8.58
5.68
A A A
B
9.60 4.80 1.70 9X 0.950.05 3 (MARKED "G") 0.1 L A C
11.93
2 TYP
2
2
17X 1.050.05 0.1 L A C 26.80 10 3 PLACES 41.30 42.30 2X 5
THIS AREA DENOTES COMPONENT KEEP-OUT (TRACES ALLOWED)
Figure 10
Double sided board layout
10X 5 10X 3.20 2X 0.90
G
G
S
G
G
10.93 9.60 9X 0.80
G
9X 0.80
10.53
11.93
G
G
G
S
G
20X 0.500.03 0.06 C D
3 2X
0.1
1.550.05 L CD
20.05 TYP 0.06 L C D
ALL DIMENSIONS ARE IN MILLIMETERS
Figure 11
Double sided detail layout
SMAll FORM FACTOR PlUggABlE PRESS-FIT CAgE
1.27
24.77 PITCH
TOP VIEW
DIMENSIONS ARE IN MILLIMETERS
BOTTOM VIEW
Figure 12
Double sided offset layout
SMAll FORM FACTOR PlUggABlE PRESS-FIT CAgE
Section
Package and Handling Instructions
The PL-KP2-00-000-15 cages are packaged in card board boxes. Each box has 10 layers of 35 cages in plastic trays. There are 350 cages per box.
Flammability
The PL-KP2-00-000-15 cages are made from C77000 sheet metal.
Order Information
For more information on this or other products and their availability, please contact your local JDSU account manager or JDSU directly at 1-800-498-JDSU (5378) in North America and +800-5378-JDSU worldwide or via e-mail at customer.service@jdsu.com.
Sample: PL-KP2-00-000-15
Part Number PL-KP2-00-000-15 Description Standard application press-fit cage
NORTH AMERICA: 800 498-JDSU (5378)
wORlDwIDE: +800 5378-JDSU
wEBSITE: www.jdsu.com
Product specifications and descriptions in this document subject to change without notice. (c) 2008 JDS Uniphase Corporation 30149208 500 0608 PL-KP2-00-000-15.DS.CMS.AE
June 2008


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